fix(ocp): more material check work

.vscode/settings.json

@@ -49,9 +49,11 @@
 	"go.formatTool": "goimports",
 	"cSpell.words": [
 		"acitve",
+		"actaully",
 		"alpla",
 		"alplamart",
 		"alplaprod",
+		"autoconsume",
 		"intiallally",
 		"ppoo",
 		"prodlabels",

lstV2/server/services/ocp/controller/materials/mainMaterial.ts

@@ -7,7 +7,10 @@ import { mmQuery } from "../../../sqlServer/querys/ocp/mainMaterial.js";
 
 export const isMainMatStaged = async (lot: any) => {
 	const set = serverSettings.length === 0 ? [] : serverSettings;
-	// make staged false by deefault and error logged if theres an issue
+	const checkColorSetting = set.filter((n) => n.name === "checkColor");
+	const checkPKGSetting = set.filter((n) => n.name === "checkPKG");
+
+	// make staged false by default and error logged if theres an issue
 	let isStaged = { message: "Material is staged", success: true };
 
 	const { data, error } = (await tryCatch(
@@ -43,7 +46,7 @@ export const isMainMatStaged = async (lot: any) => {
 		};
 	}
 
-	// strangly the lot is not always sending over in slc so adding this in for now to see what line is cauing this issue
+	// strangely the lot is not always sending over in slc so adding this in for now to see what line is cauing this issue
 	if (!lot) {
 		createLog("info", "mainMaterial", "ocp", "No lot was passed correctly.");
 		return isStaged;
@@ -125,7 +128,11 @@ export const isMainMatStaged = async (lot: any) => {
 		createLog("info", "mainMaterial", "ocp", `Maint material query ran.`);
 
 		const mainMaterial = res.find((n: any) => n.IsMainMaterial);
-		if (mainMaterial?.Staged === 1) {
+
+		if (
+			mainMaterial?.Staged === 1 &&
+			(checkColorSetting[0].value !== "1" || checkPKGSetting[0].value !== "1")
+		) {
 			createLog(
 				"info",
 				"mainMaterial",
@@ -152,7 +159,6 @@ export const isMainMatStaged = async (lot: any) => {
 
 		// we need to filter the color stuff and then look for includes instead of a standard name. this way we can capture a everything and not a single type
 		// for manual consume color if active to check colors
-		const checkColorSetting = set.filter((n) => n.name === "checkColor");
 
 		// 2. Auto color
 		if (checkColorSetting[0].value === "1") {
@@ -162,7 +168,7 @@ export const isMainMatStaged = async (lot: any) => {
 				results: res,
 				lot,
 				filterFn: (n) =>
-					n.isManual &&
+					!n.isManual &&
 					!("noPKGAutoShortage" in n) &&
 					!("noPKGManualShortage" in n), // pool = non-main, auto
 				failCondition: (n) => n.autoConsumeCheck === "autoConsumeNOK", // column = autoConsumeCheck
@@ -202,7 +208,7 @@ export const isMainMatStaged = async (lot: any) => {
 		}
 
 		// // if we want to check the packaging
-		const checkPKGSetting = set.filter((n) => n.name === "checkPKG");
+
 		if (checkPKGSetting[0].value === "1") {
 			const pkgAuto = checkCondition({
 				results: res,

lstV2/server/services/ocp/controller/materials/materialChecks.ts

@@ -0,0 +1,148 @@
+import { tryCatch } from "../../../../globalUtils/tryCatch.js";
+import { createLog } from "../../../logger/logger.js";
+import { serverSettings } from "../../../server/controller/settings/getSettings.js";
+import { query } from "../../../sqlServer/prodSqlServer.js";
+import { machineCheck } from "../../../sqlServer/querys/ocp/machineId.js";
+import { mmQuery } from "../../../sqlServer/querys/ocp/mainMaterial.js";
+
+export const isMainMatStaged = async (lot: any) => {
+	const set = serverSettings.length === 0 ? [] : serverSettings;
+	// make staged false by default and error logged if theres an issue
+	let isStaged = { message: "Material is staged", success: true };
+
+	// validate the machine actaully needs materials to print
+	const { data, error } = (await tryCatch(
+		query(
+			machineCheck.replace("where Active = 1 and [Location] = [loc]", ""),
+			"check machine needs mm",
+		),
+	)) as any;
+
+	const machine = data.data.filter(
+		(m: any) => m.HumanReadableId === lot.machineID,
+	);
+
+	// just in case we encounter an issue with the machines
+	if (machine.length === 0) {
+		createLog(
+			"error",
+			"mainMaterial",
+			"ocp-system",
+			"Invalid machine passed over.",
+		);
+		return {
+			success: false,
+			message: "Invalid machine passed over.",
+		};
+	}
+
+	// we have a check on ksc side to ignore the tetra machine for now as its not updating in 2.0
+	if (!machine[0].StagingMainMaterialMandatory) {
+		createLog(
+			"info",
+			"mainMaterial",
+			"ocp",
+			`The machine dose not require mm to print and book in.`,
+		);
+		return {
+			message: "Machine dose not require material to be staged",
+			success: true,
+		};
+	}
+
+	// strangely the lot is not always sending over in slc so adding this in for now to see what line is cauing this issue
+	if (!lot) {
+		createLog("info", "mainMaterial", "ocp", "No lot was passed correctly.");
+		return isStaged;
+	}
+
+	if (typeof lot !== "object" || lot === null || Array.isArray(lot)) {
+		createLog(
+			"info",
+			"mainMaterial",
+			"ocp",
+			`The lot sent over is not an object: ${JSON.stringify(lot)}`,
+		);
+		return isStaged;
+	}
+
+	// get the materials needed for the passed over lot
+	const { data: material, error: errorMat } = (await tryCatch(
+		query(mmQuery.replaceAll("[lotNumber]", lot.lot), "Main Material Check"),
+	)) as any;
+
+	if (errorMat) {
+		return { message: "Failed to get lot info", success: false };
+	}
+
+	const mat = material.data;
+
+	const mainMaterial = mat.find((n: any) => n.IsMainMaterial);
+	const checkColorSetting = set.filter((n) => n.name === "checkColor");
+	const checkPKGSetting = set.filter((n) => n.name === "checkPKG");
+
+	// if we only care about having the check for mm staged and dont care about the rules we just let it fly by.
+	// risk here is getting $Shortage if there really is nothing
+	if (
+		mainMaterial?.Staged === 1 &&
+		(checkColorSetting[0].value !== "1" || checkPKGSetting[0].value !== "1")
+	) {
+		createLog(
+			"info",
+			"mainMaterial",
+			"ocp",
+			`Main material: ${mainMaterial.MaterialHumanReadableId} - ${mainMaterial.MaterialDescription}: is staged for ${lot.lot}`,
+		);
+		return {
+			message: `Main material: ${mainMaterial.MaterialHumanReadableId} - ${mainMaterial.MaterialDescription}: is staged for ${lot.lot}`,
+			success: true,
+		};
+	}
+
+	// do we have enough main material for the next pallet
+	if (mainMaterial?.noMMShortage === "noMM") {
+		createLog(
+			"info",
+			"mainMaterial",
+			"ocp",
+			`Main material: ${mainMaterial.MaterialHumanReadableId} - ${mainMaterial.MaterialDescription}: is not staged for ${lot.lot}`,
+		);
+		return {
+			message: `Main material: ${mainMaterial.MaterialHumanReadableId} - ${mainMaterial.MaterialDescription}: is not staged for ${lot.lot}`,
+			success: false,
+		};
+	}
+
+	// do we have color to the line
+	if (checkColorSetting[0].value === "1") {
+		const autoConsumeColor = mat.find(
+			(n: any) =>
+				!n.isManual &&
+				!("noPKGAutoShortage" in n) &&
+				!("noPKGManualShortage" in n),
+		);
+
+		if (autoConsumeColor.autoConsumeCheck === "autoConsumeNOK") {
+			createLog(
+				"info",
+				"mainMaterial",
+				"ocp",
+				`lot: ${lot.lot}, is missing: ${autoConsumeColor
+					.map(
+						(o: any) =>
+							`${o.MaterialHumanReadableId} - ${o.MaterialDescription}`,
+					)
+					.join(",\n ")} for autoconsume`,
+			);
+			return {
+				message: `lot: ${lot.lot}, is missing: ${autoConsumeColor
+					.map(
+						(o: any) =>
+							`${o.MaterialHumanReadableId} - ${o.MaterialDescription}`,
+					)
+					.join(",\n ")} for autoconsume`,
+				success: false,
+			};
+		}
+	}
+};

lstV2/server/services/sqlServer/querys/ocp/mainMaterial.ts

@@ -157,3 +157,259 @@ where lot.ProductionLotHumanReadableId = @lot and MaterialDescription not like '
   and MaterialDescription NOT LIKE '%bb%'
   and MaterialDescription NOT LIKE '%mcg%'
 `;
+
+export const something = [
+	{
+		MaterialHumanReadableId: 98,
+		MaterialDescription: "BAN Banding 51544 1cyc",
+		Staged: 0,
+		isManual: false,
+		IsMainMaterial: false,
+		TotalPlannedLoadingUnits: 88,
+		TotalProducedLoadingUnits: 0,
+		remainingPallets: 88,
+		Provided: 0,
+		consumption: 0,
+		totalDemand: 352,
+		totalNeeded: 66.2904,
+		noMMShortage: null,
+		noPKGAutoShortage: "pkgAutoGood",
+		noPKGManualShortage: "noManPkg",
+		noManualShortage: null,
+		autoConsumeCheck: "autoConsumeOk",
+		invForAutoConsume: 1314200,
+		Percentage: 0,
+		QuantityPosition: 4,
+		"": null,
+	},
+	{
+		MaterialHumanReadableId: 174,
+		MaterialDescription: "MB PE Ampacet BW 11744",
+		Staged: 0,
+		isManual: true,
+		IsMainMaterial: false,
+		TotalPlannedLoadingUnits: 88,
+		TotalProducedLoadingUnits: 0,
+		remainingPallets: 88,
+		Provided: 0,
+		consumption: 0,
+		totalDemand: 162.728623,
+		totalNeeded: 1.814699,
+		noMMShortage: null,
+		noPKGAutoShortage: null,
+		noPKGManualShortage: null,
+		noManualShortage: "noOK",
+		autoConsumeCheck: "autoConsumeNOK",
+		invForAutoConsume: null,
+		Percentage: 2.19,
+		QuantityPosition: null,
+		"": 0,
+	},
+	{
+		MaterialHumanReadableId: 99,
+		MaterialDescription: "TOP Plastic 6040643 44x56x4 w/o CB 30cyc",
+		Staged: 0,
+		isManual: false,
+		IsMainMaterial: false,
+		TotalPlannedLoadingUnits: 88,
+		TotalProducedLoadingUnits: 0,
+		remainingPallets: 88,
+		Provided: 0,
+		consumption: 0,
+		totalDemand: 88,
+		totalNeeded: 66.2904,
+		noMMShortage: null,
+		noPKGAutoShortage: "pkgAutoGood",
+		noPKGManualShortage: "noManPkg",
+		noManualShortage: null,
+		autoConsumeCheck: "autoConsumeOk",
+		invForAutoConsume: 2048,
+		Percentage: 0,
+		QuantityPosition: 1,
+		"": null,
+	},
+	{
+		MaterialHumanReadableId: 119,
+		MaterialDescription: "MM HDPE PCR KW Plastics KWR 101-150",
+		Staged: 1,
+		isManual: false,
+		IsMainMaterial: false,
+		TotalPlannedLoadingUnits: 88,
+		TotalProducedLoadingUnits: 0,
+		remainingPallets: 88,
+		Provided: 53643.717,
+		consumption: 0,
+		totalDemand: 3744.977905,
+		totalNeeded: 41.762952,
+		noMMShortage: null,
+		noPKGAutoShortage: null,
+		noPKGManualShortage: null,
+		noManualShortage: null,
+		autoConsumeCheck: "autoConsumeOk",
+		invForAutoConsume: 53754.112,
+		Percentage: 50.4,
+		QuantityPosition: null,
+		"": 0,
+	},
+	{
+		MaterialHumanReadableId: 504,
+		MaterialDescription: "LBL IML Label F 1.8L Evolution 1265677",
+		Staged: 0,
+		isManual: false,
+		IsMainMaterial: false,
+		TotalPlannedLoadingUnits: 88,
+		TotalProducedLoadingUnits: 0,
+		remainingPallets: 88,
+		Provided: 0,
+		consumption: 0,
+		totalDemand: 79357.090909,
+		totalNeeded: 1,
+		noMMShortage: null,
+		noPKGAutoShortage: null,
+		noPKGManualShortage: null,
+		noManualShortage: null,
+		autoConsumeCheck: "autoConsumeOk",
+		invForAutoConsume: 900500,
+		Percentage: 0,
+		QuantityPosition: null,
+		"": 1,
+	},
+	{
+		MaterialHumanReadableId: 176,
+		MaterialDescription: "MM HDPE Dow DMDF 6230",
+		Staged: 1,
+		isManual: false,
+		IsMainMaterial: true,
+		TotalPlannedLoadingUnits: 88,
+		TotalProducedLoadingUnits: 0,
+		remainingPallets: 88,
+		Provided: 74063.734,
+		consumption: 0,
+		totalDemand: 3522.805744,
+		totalNeeded: 39.285348,
+		noMMShortage: "mmGood",
+		noPKGAutoShortage: null,
+		noPKGManualShortage: null,
+		noManualShortage: null,
+		autoConsumeCheck: "autoConsumeOk",
+		invForAutoConsume: 182624.771,
+		Percentage: 47.41,
+		QuantityPosition: null,
+		"": 0,
+	},
+	{
+		MaterialHumanReadableId: 397,
+		MaterialDescription: "STW Film 20x45ga 180567",
+		Staged: 0,
+		isManual: false,
+		IsMainMaterial: false,
+		TotalPlannedLoadingUnits: 88,
+		TotalProducedLoadingUnits: 0,
+		remainingPallets: 88,
+		Provided: 0,
+		consumption: 0,
+		totalDemand: 17.6,
+		totalNeeded: 66.2904,
+		noMMShortage: null,
+		noPKGAutoShortage: "pkgAutoGood",
+		noPKGManualShortage: "noManPkg",
+		noManualShortage: null,
+		autoConsumeCheck: "autoConsumeOk",
+		invForAutoConsume: 1063.92,
+		Percentage: 0,
+		QuantityPosition: 0.2,
+		"": null,
+	},
+	{
+		MaterialHumanReadableId: 96,
+		MaterialDescription: "PAL PRA 44x56x5 50cyc",
+		Staged: 0,
+		isManual: false,
+		IsMainMaterial: false,
+		TotalPlannedLoadingUnits: 88,
+		TotalProducedLoadingUnits: 0,
+		remainingPallets: 88,
+		Provided: 0,
+		consumption: 0,
+		totalDemand: 88,
+		totalNeeded: 66.2904,
+		noMMShortage: null,
+		noPKGAutoShortage: "pkgAutoGood",
+		noPKGManualShortage: "noManPkg",
+		noManualShortage: null,
+		autoConsumeCheck: "autoConsumeOk",
+		invForAutoConsume: 1529,
+		Percentage: 0,
+		QuantityPosition: 1,
+		"": null,
+	},
+	{
+		MaterialHumanReadableId: 505,
+		MaterialDescription: "LBL IML Label B 1.8L Evolution 1265678",
+		Staged: 0,
+		isManual: false,
+		IsMainMaterial: false,
+		TotalPlannedLoadingUnits: 88,
+		TotalProducedLoadingUnits: 0,
+		remainingPallets: 88,
+		Provided: 0,
+		consumption: 0,
+		totalDemand: 79357.090909,
+		totalNeeded: 1,
+		noMMShortage: null,
+		noPKGAutoShortage: null,
+		noPKGManualShortage: null,
+		noManualShortage: null,
+		autoConsumeCheck: "autoConsumeOk",
+		invForAutoConsume: 903000,
+		Percentage: 0,
+		QuantityPosition: null,
+		"": 1,
+	},
+	{
+		MaterialHumanReadableId: 97,
+		MaterialDescription: "SSH Plastic 48100349 44x56x0.06 30cyc",
+		Staged: 0,
+		isManual: false,
+		IsMainMaterial: false,
+		TotalPlannedLoadingUnits: 88,
+		TotalProducedLoadingUnits: 0,
+		remainingPallets: 88,
+		Provided: 0,
+		consumption: 0,
+		totalDemand: 792,
+		totalNeeded: 66.2904,
+		noMMShortage: null,
+		noPKGAutoShortage: "pkgAutoGood",
+		noPKGManualShortage: "noManPkg",
+		noManualShortage: null,
+		autoConsumeCheck: "autoConsumeOk",
+		invForAutoConsume: 29962,
+		Percentage: 0,
+		QuantityPosition: 9,
+		"": null,
+	},
+	{
+		MaterialHumanReadableId: 169,
+		MaterialDescription: "LBL Label 4x6 white 9396",
+		Staged: 0,
+		isManual: false,
+		IsMainMaterial: false,
+		TotalPlannedLoadingUnits: 88,
+		TotalProducedLoadingUnits: 0,
+		remainingPallets: 88,
+		Provided: 0,
+		consumption: 0,
+		totalDemand: 264,
+		totalNeeded: 66.2904,
+		noMMShortage: null,
+		noPKGAutoShortage: "pkgAutoGood",
+		noPKGManualShortage: "noManPkg",
+		noManualShortage: null,
+		autoConsumeCheck: "autoConsumeOk",
+		invForAutoConsume: 55637,
+		Percentage: 0,
+		QuantityPosition: 3,
+		"": null,
+	},
+];